using PamhagenSysCtrl.Helpers.Pipeline; using PamhagenSysCtrl.Helpers.Plc; using System.IO; using System.Windows; using System.Windows.Media; namespace PamhagenSysCtrl.Helpers { public class PamhagenPlant : IDisposable { public enum Xbe24Key { START_REBLER = 6, STOP_REBLER = 7, START_TROUGH_AUGER = 12, STOP_TROUGH_AUGER = 13, SELECT_MW1 = 14, SELECT_MW2 = 8, STIRRER_MW1 = 15, STIRRER_MW2 = 9, START_MP1 = 16, STOP_MP1 = 17, START_MP2 = 10, STOP_MP2 = 11, FAST_SELECT_MW1_1 = 18, FAST_SELECT_MW1_2 = 19, FAST_SELECT_MW1_3 = 20, FAST_SELECT_MW1_4 = 21, FAST_SELECT_MW1_5 = 22, FAST_SELECT_MW1_6 = 23, FAST_SELECT_MW2_1 = 0, FAST_SELECT_MW2_2 = 1, FAST_SELECT_MW2_3 = 2, FAST_SELECT_MW2_4 = 3, FAST_SELECT_MW2_5 = 4, FAST_SELECT_MW2_6 = 5, } protected PamhagenPlc? Plc; protected Xbe24Keyboard? Keyboard; public PamhagenGraph Graph; public bool IsPlcConnected => Plc != null; public bool IsKeyboardConnected => Keyboard != null; protected bool IsRunning = true; protected Thread? ReconnectThread; protected Thread? PlcThread; public event EventHandler? Update; public readonly string PlcComPort; public string? PlcConnectionError { get; private set; } public T1.Status? LastPlcStatus => Plc?.LastStatus; public T1Error? LastPlcError => Plc?.LastError; public long? LastRttNs { get; private set; } public PamhagenState State => Plc?.State ?? default; public bool ManualControlMode { get => Plc?.ManualControlMode ?? false; set => Plc?.ManualControlMode = value; } public bool OverridePathClearances { get => Plc?.OverridePathClearances ?? false; set => Plc?.OverridePathClearances = value; } public bool OverrideDryRunClearances { get => Plc?.OverrideDryRunClearances ?? false; set => Plc?.OverrideDryRunClearances = value; } public PamhagenPlant(string comPort) { PlcComPort = comPort; Graph = new(); Update += UpdateKeyboardBacklights; ReconnectThread = new Thread(new ParameterizedThreadStart(ReconnectLoop)); ReconnectThread.Start(); } protected async void ReconnectLoop(object? parameters) { while (IsRunning) { if (Plc == null) { PlcThread?.Join(); PlcThread = null; PamhagenPlc? tmp = null; try { tmp = new PamhagenPlc(PlcComPort); await tmp.Initialize(); Plc = tmp; PlcConnectionError = null; PlcThread = new Thread(new ParameterizedThreadStart(PlcLoop)); PlcThread.Start(); } catch (Exception exc) { tmp?.Dispose(); PlcConnectionError = $"{exc.GetType().Name}: {exc.Message}"; if (exc is FileNotFoundException) { // COM port does not exist - ignore PlcConnectionError = "Port existiert nicht"; } else if (exc is UnauthorizedAccessException) { // COM port exists, but is used by other process - ignore PlcConnectionError = "Port wird bereits verwendet"; } else if (exc is TimeoutException) { // COM port exists, but PLC not responding - ignore PlcConnectionError = "Keine Rückmeldung von SPS"; } else { var str = $"Beim Aufbauen einer Verbindung zur SPS ist ein Fehler aufgetreten:\n\n{exc.GetType().Name}: {exc.Message}"; if (exc.InnerException != null) str += $"\n\n{exc.InnerException.GetType().Name}: {exc.InnerException.Message}"; MessageBox.Show(str, "SPS-Fehler", MessageBoxButton.OK, MessageBoxImage.Error); } } RaiseUpdateEvent(new()); } if (Keyboard == null) { try { Keyboard = new(); Keyboard.KeyDown += Keyboard_KeyDown; Keyboard.KeysChanged += Keyboard_KeysChanged; Keyboard.SetFashFrequency(250); } catch { } } await Task.Delay(100); } } protected virtual void RaiseUpdateEvent(PlantEventArgs evt) { App.MainDispatcher?.BeginInvoke(() => Update?.Invoke(this, evt)); } protected void UpdateKeyboardBacklights(object? sender, PlantEventArgs evt) { if (sender is not PamhagenPlant plant || plant.Keyboard is not Xbe24Keyboard k) return; k.SetBacklight((int)Xbe24Key.START_REBLER, State.Rebler_IsActive ? Color.FromRgb(0, 255, 0) : State.Auger1_IsActive ? Color.FromRgb(255, 255, 0) : State.WasteDisposal_IsActive ? Color.FromRgb(32, 32, 4) : Color.FromRgb(4, 32, 4)); k.SetBacklight((int)Xbe24Key.STOP_REBLER, !State.Rebler_IsActive ? Color.FromRgb(255, 0, 0) : Color.FromRgb(32, 4, 4)); k.SetBacklight((int)Xbe24Key.START_TROUGH_AUGER, !State.TroughAuger_HasClearance ? k.IsKeyPressed((int)Xbe24Key.START_TROUGH_AUGER) ? Color.FromRgb(255, 32, 0) : Color.FromRgb(32, 4, 4) : State.TroughAuger_IsActive ? Color.FromRgb(0, 255, 0) : Color.FromRgb(4, 32, 4)); k.SetBacklight((int)Xbe24Key.STOP_TROUGH_AUGER, !State.TroughAuger_IsActive ? Color.FromRgb(255, 0, 0) : Color.FromRgb(32, 4, 4)); k.SetBacklight((int)Xbe24Key.SELECT_MW2, State.MW2_WantSelected || State.MW2_IsSelected ? Color.FromRgb(0, 0, 255) : Color.FromRgb(4, 4, 16), State.MW2_WantSelected && !State.MW2_IsSelected); k.SetBacklight((int)Xbe24Key.SELECT_MW1, State.MW1_WantSelected || State.MW1_IsSelected ? Color.FromRgb(0, 0, 255) : Color.FromRgb(4, 4, 16), State.MW1_WantSelected && !State.MW1_IsSelected); var buttons = new Dictionary { [Xbe24Key.FAST_SELECT_MW1_1] = (Graph.MW1, Graph.MP1, Graph.Press1), [Xbe24Key.FAST_SELECT_MW2_1] = (Graph.MW2, Graph.MP2, Graph.Press1), [Xbe24Key.FAST_SELECT_MW1_2] = (Graph.MW1, Graph.MP1, Graph.Press2), [Xbe24Key.FAST_SELECT_MW2_2] = (Graph.MW2, Graph.MP2, Graph.Press2), [Xbe24Key.FAST_SELECT_MW1_3] = (Graph.MW1, Graph.MP1, Graph.Tank1), [Xbe24Key.FAST_SELECT_MW2_3] = (Graph.MW2, Graph.MP2, Graph.Tank1), [Xbe24Key.FAST_SELECT_MW1_4] = (Graph.MW1, Graph.MP1, Graph.Tank2), [Xbe24Key.FAST_SELECT_MW2_4] = (Graph.MW2, Graph.MP2, Graph.Tank2), [Xbe24Key.FAST_SELECT_MW1_5] = (Graph.MW1, Graph.MP1, Graph.Tank3), [Xbe24Key.FAST_SELECT_MW2_5] = (Graph.MW2, Graph.MP2, Graph.Tank3), [Xbe24Key.FAST_SELECT_MW1_6] = (Graph.MW1, Graph.MP1, Graph.Tank4), [Xbe24Key.FAST_SELECT_MW2_6] = (Graph.MW2, Graph.MP2, Graph.Tank4), }; bool preparingMP1 = false, preparingMP2 = false; bool highlightOffMP1 = false, highlightOffMP2 = false; foreach (var (idx, d) in buttons) { var isRunning = d.Pump.IsActive; if (plant.Graph.SelectedPaths.Select(p => (Pipeline.Path?)p).FirstOrDefault(p => p?.Start == d.Source && p?.Hops.Last().Node == d.Sink) is Pipeline.Path path) { // TODO var isReady = path.Hops.All(h => h.Node is not ControlledValve v || v.IsOpen == v.WantOpen); if (!isReady && d.Pump == Graph.MP1) preparingMP1 = true; if (!isReady && d.Pump == Graph.MP2) preparingMP2 = true; var isDefault = !path.Hops.SkipLast(1).Any(h => h.Node is not Valve && h.Node is not PipeJoin && h.Node is not Pump); k.SetBacklight((int)idx, isRunning ? isDefault ? Color.FromRgb(0, 255, 255) : Color.FromRgb(255, 64, 255) : isDefault ? Color.FromRgb(0, 0, 255) : Color.FromRgb(128, 0, 128), !isReady); } else { var isFree = Graph.GetFreePath([d.Source, d.Sink], overrideStart: true) != null; if (isRunning && k.IsKeyPressed((int)idx) && d.Pump == Graph.MP1) highlightOffMP1 = true; if (isRunning && k.IsKeyPressed((int)idx) && d.Pump == Graph.MP2) highlightOffMP2 = true; k.SetBacklight((int)idx, isRunning ? k.IsKeyPressed((int)idx) ? Color.FromRgb(255, 16, 0) : Color.FromRgb(4, 4, 4) : isFree ? Color.FromRgb(8, 8, 32) : k.IsKeyPressed((int)idx) ? Color.FromRgb(255, 32, 0) : Color.FromRgb(4, 4, 4)); } } if (!plant.State.MP2_HasPathClearance && plant.State.MP2_HasDryRunClearance && preparingMP2) { k.SetBacklight((int)Xbe24Key.START_MP2, Color.FromRgb(4, 32, 4), true); } else { k.SetBacklight((int)Xbe24Key.START_MP2, !State.MP2_HasClearance ? k.IsKeyPressed((int)Xbe24Key.START_MP2) ? Color.FromRgb(255, 32, 0) : Color.FromRgb(32, 4, 4) : State.MP2_IsActive ? Color.FromRgb(0, 255, 0) : Color.FromRgb(4, 32, 4)); } if (!plant.State.MP1_HasPathClearance && plant.State.MP1_HasDryRunClearance && preparingMP1) { k.SetBacklight((int)Xbe24Key.START_MP1, Color.FromRgb(4, 32, 4), true); } else { k.SetBacklight((int)Xbe24Key.START_MP1, !State.MP1_HasClearance ? k.IsKeyPressed((int)Xbe24Key.START_MP1) ? Color.FromRgb(255, 32, 0) : Color.FromRgb(32, 4, 4) : State.MP1_IsActive ? Color.FromRgb(0, 255, 0) : Color.FromRgb(4, 32, 4)); } k.SetBacklight((int)Xbe24Key.STOP_MP2, highlightOffMP2 ? Color.FromRgb(255, 32, 0) : !State.MP2_IsActive ? Color.FromRgb(255, 0, 0) : Color.FromRgb(32, 4, 4)); k.SetBacklight((int)Xbe24Key.STOP_MP1, highlightOffMP1 ? Color.FromRgb(255, 32, 0) : !State.MP1_IsActive ? Color.FromRgb(255, 0, 0) : Color.FromRgb(32, 4, 4)); } public void Dispose() { IsRunning = false; ReconnectThread?.Join(); PlcThread?.Join(); Plc?.Dispose(); Keyboard?.Dispose(); GC.SuppressFinalize(this); } protected async void PlcLoop(object? parameters) { App.MainDispatcher?.Invoke(InitializePaths); while (IsRunning && Plc != null) { var start = DateTime.Now; try { await Plc.Update(); LastRttNs = (long)(DateTime.Now - start).TotalNanoseconds; RaiseUpdateEvent(new()); } catch (Exception exc) { LastRttNs = null; var str = "Bei der SPS ist ein Fehler aufgetreten:\n\n" + exc.Message; if (exc.InnerException != null) str += "\n\n" + exc.InnerException.Message; MessageBox.Show(str, "SPS-Fehler", MessageBoxButton.OK, MessageBoxImage.Error); if (exc is TimeoutException or IOException) { PlcConnectionError = $"{exc.GetType().Name}: {exc.Message}"; Plc?.Dispose(); Plc = null; } else { await Task.Delay(1000); } } } if (Plc != null) { try { await Plc.Shutdown(); } catch (Exception exc) { var str = "Beim Schließen der Verbindung zur SPS ist ein Fehler aufgetreten:\n\n" + exc.Message; if (exc.InnerException != null) str += "\n\n" + exc.InnerException.Message; MessageBox.Show(str, "SPS-Fehler", MessageBoxButton.OK, MessageBoxImage.Error); } } RaiseUpdateEvent(new()); } public void InitializePaths() { var add = ReconstructSelectedPaths().ToList(); var remove = Graph.SelectedPaths.ToList(); foreach (var p in remove) Graph.RemovePath(p); for (int i = 1; i <= 57; i++) { App.Plant?.Plc?.CloseV(i); } foreach (var p in add) { if (p.Hops.Any(h => h.Node is ControlledValve v && v.IsLocked)) continue; Graph.AddPath(p); } } public IEnumerable ReconstructSelectedPaths() { if (App.Plant is not PamhagenPlant p) yield break; var sources = Graph.Nodes.Where(n => n is ISource).ToList(); var sinks = Graph.Nodes.Where(n => n is ISink).ToList(); foreach (var src in sources) { var paths = new List(); foreach (var sink in sinks) { paths.AddRange(Graph.GetPaths(src, sink, null, (n) => n is not ISink && (n is not ControlledValve v || State.Valve_WantOpen(v.Nr)))); } if (paths.Count == 1) yield return paths.First(); } } public void FastSelect(ISource source, ISink sink) { if (Graph.SelectedPaths.Select(p => (Pipeline.Path?)p).FirstOrDefault(p => p?.Start == source, null) is Pipeline.Path p1) { if (p1.Hops.Any(h => h.Node is Pump p && p.IsActive)) throw new NoClearanceException("Pumpe aktiv"); Graph.RemovePath(p1); if (p1.Hops.Last().Node == sink) return; } if (Graph.GetFreePath([source, sink]) is Pipeline.Path p2) { Graph.AddPath(p2); } } private void Keyboard_KeyDown(object? sender, int keyIndex) { if (Plc == null) return; var key = (Xbe24Key)keyIndex; try { if (key == Xbe24Key.START_REBLER) { Plc.StartRebler(); } else if (key == Xbe24Key.STOP_REBLER) { if (State.Rebler_IsActive) { Plc.StopRebler(); } else { Plc.StopAuger1(); if (!State.PressCrossAuger_IsActive) { Plc.StopAuger2(); Plc.StopAuger3(); } } } else if (key == Xbe24Key.START_TROUGH_AUGER) { Plc.StartTroughAuger(); } else if (key == Xbe24Key.STOP_TROUGH_AUGER) { Plc.StopTroughAuger(); } else if (key == Xbe24Key.SELECT_MW2) { Plc.SelectMW2(); } else if (key == Xbe24Key.SELECT_MW1) { Plc.SelectMW1(); } else if (key == Xbe24Key.START_MP2) { Plc.StartMP2Forward(); } else if (key == Xbe24Key.STOP_MP2) { Plc.StopMP2(); } else if (key == Xbe24Key.START_MP1) { Plc.StartMP1Forward(); } else if (key == Xbe24Key.STOP_MP1) { Plc.StopMP1(); } else if (key == Xbe24Key.FAST_SELECT_MW1_1) { FastSelect(Graph.MW1, Graph.Press1); } else if (key == Xbe24Key.FAST_SELECT_MW1_2) { FastSelect(Graph.MW1, Graph.Press2); } else if (key == Xbe24Key.FAST_SELECT_MW1_3) { FastSelect(Graph.MW1, Graph.Tank1); } else if (key == Xbe24Key.FAST_SELECT_MW1_4) { FastSelect(Graph.MW1, Graph.Tank2); } else if (key == Xbe24Key.FAST_SELECT_MW1_5) { FastSelect(Graph.MW1, Graph.Tank3); } else if (key == Xbe24Key.FAST_SELECT_MW1_6) { FastSelect(Graph.MW1, Graph.Tank4); } else if (key == Xbe24Key.FAST_SELECT_MW2_1) { FastSelect(Graph.MW2, Graph.Press1); } else if (key == Xbe24Key.FAST_SELECT_MW2_2) { FastSelect(Graph.MW2, Graph.Press2); } else if (key == Xbe24Key.FAST_SELECT_MW2_3) { FastSelect(Graph.MW2, Graph.Tank1); } else if (key == Xbe24Key.FAST_SELECT_MW2_4) { FastSelect(Graph.MW2, Graph.Tank2); } else if (key == Xbe24Key.FAST_SELECT_MW2_5) { FastSelect(Graph.MW2, Graph.Tank3); } else if (key == Xbe24Key.FAST_SELECT_MW2_6) { FastSelect(Graph.MW2, Graph.Tank4); } } catch (NoClearanceException) { // Keyboard?.SetBacklight(keyIndex, Color.FromRgb(255, 0, 0)); } catch (Exception) { // ignore } } private void Keyboard_KeysChanged(object? sender, Xbe24Keyboard.KeyState state) { RaiseUpdateEvent(new()); } public void OpenV(int n) => Plc?.OpenV(n); public void CloseV(int n) => Plc?.CloseV(n); public void SelectMW1() => Plc?.SelectMW1(); public void SelectMW2() => Plc?.SelectMW2(); public void StartTroughAuger() => Plc?.StartTroughAuger(); public void StopTroughAuger() => Plc?.StopTroughAuger(); public void StartRebler() => Plc?.StartRebler(); public void StopRebler() => Plc?.StopRebler(); public void StartStirrerMW1() => Plc?.StartStirrerMW1(); public void StopStirrerMW1() => Plc?.StopStirrerMW1(); public void StartStirrerMW2() => Plc?.StartStirrerMW2(); public void StopStirrerMW2() => Plc?.StopStirrerMW2(); public void StartAuger1() => Plc?.StartAuger1(); public void StopAuger1() => Plc?.StopAuger1(); public void StartAuger2() => Plc?.StartAuger2(); public void StopAuger2() => Plc?.StopAuger2(); public void StartAuger3() => Plc?.StartAuger3(); public void StopAuger3() => Plc?.StopAuger3(); public void StartMP1Forward() => Plc?.StartMP1Forward(); public void StartMP1Backward() => Plc?.StartMP1Backward(); public void StopMP1() => Plc?.StopMP1(); public void StartMP2Forward() => Plc?.StartMP2Forward(); public void StartMP2Backward() => Plc?.StartMP2Backward(); public void StopMP2() => Plc?.StopMP2(); public void EnableP12() => Plc?.EnableP12(); public void DisableP12() => Plc?.DisableP12(); public void EnableP3() => Plc?.EnableP3(); public void DisableP3() => Plc?.DisableP3(); public void EnableP4() => Plc?.EnableP4(); public void DisableP4() => Plc?.DisableP4(); public void EnableP5() => Plc?.EnableP5(); public void DisableP5() => Plc?.DisableP5(); public void EnableP6() => Plc?.EnableP6(); public void DisableP6() => Plc?.DisableP6(); } }